Alt: JL-100II RND soft gel-making machine.
Jangli Equipment has the perfect machine for you, depending on what stage of manufacturing you’re in. Our selection of types of equipment varies based on the capacity you require. I will recommend specific equipment for each step of the soft gel encapsulation process.
- JL-100II Softgel Making Machine
Regarding producing small quantities, the JL-100II RND soft gel capsule machine is the best choice. The machine would be perfect for most farmers who want to make soft gel products for their crops or livestock only.
The machine’s Siemens programmable logic controller (PLC) allows you to modify the temperature and speed. It doesn’t need a lot of room and is, therefore, simple to use and maintain.
At 0~5 RPM, the JL-100II RND can rotate at 22,800 capsules per hour. The machine uses 5kW of power and weighs only 400kg.
The JL-100II RND, a soft gel machine, can also test different soft gel products before starting a large-scale production process.
Here is a demonstration of how the JL-100II RND works.
- Automatic Intelligent Gelatin Melting System
The gelatin-making equipment is entirely automated. It implies that the entire process of melting gelatin is automatically possible. All you need to do is add the gelatin and water. The machine automatically heats, stirs, vacuums the gelatin liquid, and removes bubbles.
The following equipment makes up the Jangli automatic intelligent gelatin melting system.
- Material supplying system,
- Defoaming system,
- Discharging system,
- Weighing system,
- CIP cleaning system,
- Checking and controlling system,
- HIM system.
This piece of equipment will be helpful if you are a producer looking to cut costs on labor, raw materials, and space while conducting commercial production. With this equipment, you can use tapioca starch gelatin or animal gelation.
- JLGZ Softgel Drying Tumble Dryer
You should also consider buying a tumble dryer that can dry soft gel. The JLGZ is used for soft gel shaping, initial pre-drying, and final drying.
The JLGZ soft gel drying tumble is a stand-alone appliance with a PLC touch screen for operation. Combining it with Jangli’s PLC touch screen-controlled matching soft gel encapsulation machine is an alternative.
It’s easy to install and remove the machine’s soft gel tumbler dryer baskets for cleaning. We provide four different styles.
- Automatic Softgel Inspection And Sorting Machine
The JLJW-II automatic soft gel inspection and sorting system can identify and reject misshapen, spotted, bubble, broken, and out-of-size capsules.
The machine’s four cameras, positioned above the photographing area, enable the detection procedure. Among automatic machines, the JLJW-II has the most sophisticated visual processing system. Servo motors power it.
You can save time and labor by using the machine to check and sort the capsules automatically. An hourly production of 80,000–150,000 capsules is possible with this machine.
See our video on how the automatic soft gel inspection and sorting machine works.
- Soft Gel Blister Packaging Machine
We recommend using the DPB-250J Softgel Blister packing machine when it comes time to package the capsules. It can be used for soft gel capsule blister packaging in various shapes, including oval, round, fish-shaped, and oblong.
A French celltech camera inspection equipment is built inside the DPB-250J packing machine to identify soft gel capsules of lower quality. It also has a vacuum cleaner and a mechanical hand. In reality, the machine has a straightforward construction that is simple to use and maintain.
You won’t experience any operating issues because it features a PLC touchscreen controlling system. Its molds are simple to remove and replace. There is also servo motor driving available.
Innovative Formulations: Soft Gels For Targeted Agricultural Solutions
Alt: JLGZ Softgel Drying Tumble Dryer.
With the development of sophisticated soft gel technology, agriculture has a bright future. In the modern-day farming industry, soft gel encapsulation technology provides a flexible and effective platform for developing innovative formulations. These solutions support sustainable and ecologically friendly farming methods while increasing crop output and quality.
It is possible to encapsulate customized nutrient blends in soft gel capsules to meet the unique requirements of various crops. Fruiting, blossoming, encouraging ideal growth, and supplying certain nutrients are among the needs that must be met. Nutrients can be fed straight to the roots of plants using soft gel capsules.
Soft gel capsules containing drought-resistant compounds can also coat plant seeds. During dry spells, the coats keep the seeds moist, increasing the germination rate and initial growth. These mixtures work well in arid environments.
Soft gels having slowly released pH-adjusting compounds can help maintain the pH of the soil. The technology aids in maintaining the pH of the soil at the ideal level for particular crops, consequently guaranteeing optimal growth conditions and maximizing the potential produce.
Challenges Implementing Soft Gel Technology In Agriculture And Veterinary Industries
Although there are many benefits to using soft gel technology, there are also a few drawbacks. First, the production costs associated with soft gel technology can be very high, driving up the overall cost of veterinary and agricultural products.
Producing soft gel formulations can be difficult, particularly when delicate materials are involved. Finding the ideal balance can be difficult.
The use of soft gel veterinary and plant products by farmers, veterinary professionals, and agricultural workers can be hindered by a lack of knowledge and awareness. Therefore, to comprehend the proper usage and administration, adequate education and training are necessary.
Conclusion
Soft gel encapsulation technology is widespread in veterinary and agricultural fields. Hence, you can get in touch with Jangli Equipment if you already are or would like to start manufacturing different soft gel products.
We offer a variety of tooling and soft gel encapsulation machines.
Frequently Asked Questions
- Which kind of medications or supplements can be made with soft gel technology in veterinary medicine?
Soft gel technology can create vitamins and supplements that target different nutritional inadequacies for specific animals. Skin conditions can benefit from omega-3 fatty acids, and they can strengthen an animal’s immune system as a whole.
Antioxidant supplements can be formulated as soft gel capsules to support the immune system. Soft gel capsules containing pain relievers and anti-inflammatory medications are easier for animals in pain or inflammation to swallow and digest.
Additionally available in soft gel form, probiotics, and digestive enzymes support gastrointestinal health, facilitate digestion, and help animals absorb nutrients. Encapsulating ingredients that aid in tick and flea control offers a practical method of delivering pesticides.
- Is soft gel technology safe for both animals and plants?
Soft gel technology is considered harmless for plants and animals when used appropriately and by recognized protocols.
Naturally, the quality of the components, making sure that the right dosage instructions are followed, and abiding by the legal requirements all affect how safe the soft gel capsules are.
Animal-targeted soft gel capsules should be palatable to facilitate easy animal consumption with minimal resistance. Regulations are in place to ensure that all animal drugs meet safety requirements.
- How do formulations done by soft gel encapsulation compare to the traditional ones?
Soft gel capsules, in their encapsulated forms, lower farm workers’ risk of pesticide exposure. Traditional spraying techniques pose considerable exposure to farm workers.
Unlike encapsulated soft gel capsules, traditional formulations are more likely to degrade in the presence of light, oxygen, and air.
Unlike pills or liquid medications, soft gels are more accessible for a caregiver to give to an animal since they are easier to hide in food.
Compared to traditional forms, soft gel capsules make it easier to customize dosages for particular veterinary needs.
Traditional formulations wash off plants more efficiently. Soft gel capsules cling to plant surfaces, lowering the possibility that they may wash off and contaminate the surrounding area.
Unlike other traditional forms, soft gel capsules guarantee higher absorption in the animal’s body.
