Vegetarian Softgel Making Machine
Plant-Based(Vegetarian) Soft Capsule Machine
The plant-based(vegetarian) soft capsule machine is a specialized encapsulation equipment designed for producing vegetarian soft capsule products. While sharing identical appearance, structure, and design principles with traditional gelatin-based soft capsule equipment, this machine incorporates tailored upgrades and modifications to accommodate the unique properties of plant-derived gels(vegetable gel/starch gel).
Compatible Plant(vegetable) Gel
The machine supports a wide range of plant-based gel formulations, including:
– Tapioca starch
– Carrageenan
– Pea starch
– Potato starch
– …and other botanical derivatives.
Vegetarian Soft Capsule Machine Classification System
- By Production Capacity:
– R&D/Laboratory-scale veggie soft capsule machines
– Small-batch production vegan softgel encapsulation machines
– Medium-capacity soft gelatin encapsulator
– High-volume industrial Softgel machines
– Ultra-large-scale softgel production lines
- By Automation Level:
– Semi-automatic vegan softgel machines
– Fully automated intelligent softgel production machines
- By Application Field:
– Nutraceutical-grade vegetable softgel encapsulation systems
– Pharmaceutical-compliant soft capsule machines
– Cosmetics-oriented softgel capsule encapsulation equipment
Vegetarian Softgel Machine Technical Features
- Optimized Operational Stability
Engineered with animal-free gel characteristics in mind, the machine maintains stable performance at moderate rotational speeds (typically ~3 rpm), ensuring consistent production of high-integrity vegetarian capsules.
- Versatile Morphology Capability
Produces capsules in diverse configurations:
– Standard profiles: Oval, Oblong, Round
– Custom geometries: fish shapes, heart shape and zoomorphic designs
- Multi-Phase Encapsulation Expertise
Competently encapsulates various fill formulations:
– Lipid-based contents (e.g., fish oil vegetarian softgel)
– Suspension systems (e.g., lecithin veggie soft capsules)
- Enhanced Product Integrity
Delivers capsules with:
– Leak-resistant seam integrity
– Moisture-proof structural stability
– Thermal resilience
– Deformation resistance
- Ethical Compliance
Produces vegan-compliant and halal-certifiable capsules
- Sensory Advantage
Eliminates characteristic animal gelatin odor, making it ideal for:
– Chewable gel-candy capsules
– Cosmetic softgel encapsulation applications
JANGLI VEGETARIAN SOFTGEL MACHINE STYLE
10‘’ Big Vegetarian Softgel Encapsulation Machine
Automatic High Speed Vegetarian Softgel Machine
Jumbo Veggie Softgel Encapsulation Machine
About Plant-based Vegetable Gel For Softgel
Plant-based gelatin substitutes represent an innovative advancement in capsule technology, offering a sustainable and ethical solution for soft capsule encapsulation. Derived from renewable botanical sources such as tapioca starch, carrageenan, pea starch, and potato starch, these plant-derived hydrocolloid systems replicate the functional properties of traditional animal gelatin while addressing critical dietary, cultural, and environmental concerns.
Engineered through advanced modification techniques, plant-based vegetable gels exhibit exceptional film-forming capabilities and thermogelling properties, enabling the production of robust, leak-resistant softgel capsule shells. Unlike animal-derived gelatin, these vegan-compliant alternatives eliminate risks associated with zoonotic contaminants and allergenicity, making them suitable for halal, kosher, and vegetarian markets. Their superior thermal stability (typically maintaining integrity between -20°C to 60°C) and moisture-resistant characteristics ensure prolonged shelf life across diverse climatic conditions.
Compatible with standard encapsulation equipment through optimized viscosity and gelation parameters, plant-based gelatin alternatives enable the creation of customized capsule designs—from conventional oval shapes to complex branded geometries. They demonstrate exceptional compatibility with both lipophilic fillings (e.g., essential oils) and hydrophilic suspensions (e.g., probiotic blends), while avoiding the distinctive odor profile of animal gelatin—a critical advantage for chewable supplements and cosmetic applications.
Certified by leading regulatory bodies including ISO, USP, and EU Pharmacopoeia standards, these plant-based solutions are revolutionizing pharmaceutical, nutraceutical, and cosmetic industries by aligning with global trends toward clean-label products and sustainable manufacturing practices.
Plant-Based Vegetarian Softgel Capsules: Advantages vs. Challenges
Vegan Softgel Advantages
- Ethical & Sustainable Profile
– 100% animal-free composition, compliant with vegan/vegetarian principles
– Avoids religious restrictions (halal/kosher certified without theological debates)
– Reduces carbon footprint by 40-60% compared to bovine gelatin production
- Enhanced Safety Profile
– Eliminates risks of prion contamination (BSE/TSE-free)
– Hypoallergenic formulation (no mammalian protein triggers)
– Non-GMO sourcing options for clean-label positioning
- Superior Functional Performance
– Wider thermal tolerance range (-30°C to 70°C operational stability)
– Lower water activity (aw ≤0.6) minimizes microbial growth
– Odor-neutral matrix ideal for flavor-sensitive applications
- Market Differentiation
– Enables “free-from” claims (gelatin-free, cruelty-free)
– Supports novel textures for chewable/orodispersible formats
– Compatible with transparency trends (traceable botanical origins)
Technical & Commercial Challenges
- Formulation Complexity
– Requires precise rheology control (viscosity range: 2,500-4,500 cP at 50°C)
– Limited plasticizer compatibility (phthalate-free systems need R&D investment)
- Production Economics
– Raw material costs 25-40% higher than pharmaceutical gelatin
– Slower encapsulation speeds (max 30% of gelatin machine throughput)
– Mandatory humidity-controlled packaging (＜30% RH tolerance)
- Regulatory Hurdles
– Divergent global standards for botanical excipient classification
– Extended stability testing requirements (ICH Q1A vs gelatin’s established protocols)
- Consumer Perception Risks
– Potential “grittiness” in mouthfeel versus gelatin’s smooth dissolution
– Education gap in markets unfamiliar with plant-based pharmaceuticals
Strategic Outlook
While plant-based veggie capsules command 15-20% price premium in nutraceutical markets, their CAGR of 12.3% (2023-2030) outpaces traditional gelatin softgel capsules (4.1%). Advancements in modified starch nanotechnology and hybrid gel systems are progressively addressing current technical limitations.
Wuxi Hailis Biotech Co., Ltd. is dedicated to researching soft capsule plant-based gel and eco-friendly products. As a leading provider of plant-based gel softgel capsule raw materials, the company integrates innovative technology at its core, combining R&D, production, sales, and service. JANGLI cooperated with them for many years, please contact HAILIS to get more information about Tapioca starch gel for softgel.
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- +86 18262272207
- +86 18262272207
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