One Pot Gelatin Melting System

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One-Pot Gelatin Melting System (Fully Automatic)

One-pot gelatin melting systemis a split gel melting system used for preparing gelatin solution in the production process of softgel capsules.
This innovative split-design gelatin melting system integrates advanced automation and modular functionality to streamline gelatin preparation in soft capsule production. The system features a fully independent structure with a detachable gelatin tank and a dedicated stirring assembly, enabling seamless transitions between gelatin melting, storage, and continuous batch processing.
This One-pot gelatin melting system is a split system. The tank and the stirring system are completely separate and independent.
This gelatin melting station consists of a stirring and mixing assembly, a vacuum and normal pressure assembly, a hydraulic lifting assembly, an electronic control system and an automatic temperature-controlled ground gelatin service tank.
This one-pot gelatin melting tank has normal pressure, vacuum, automatic temperature control and other operating functions. When the system is working, it is used in conjunction with the ground gelatin service tank to form a closed working system.
The process is carried out under vacuum and heating conditions, and the gelatin solution is prepared by slow stirring of the agitator. After the gelatin liquid is prepared, the gelatin tank can be pushed away from the stirring system and can be moved to the soft capsule encapsulation room as a gelatin storage tank for the next step.
This split-type station-type one pot gelatin melting system is close to a fully automatic softgel gelatin melting Except that it cannot install a weighing module for automatic weighing and loading, all other gel melting procedures can be automatically completed by setting parameters and time on the PLC touch screen, including automatic heating, automatic stirring, automatic degassing, automatic gelatin liquid discharging, etc.
Ideal for pharmaceutical, nutraceutical, and cosmetic industries requiring high-purity gelatin solutions with strict GMP compliance. The system’s closed-loop design and material versatility make it particularly suited for allergen-sensitive production environments.
Key Advantages：
Dual Gelatin Compatibility: Processes both animal-derived gelatin and plant-based starch gels.
CIP Cleaning Integration: Built-in spray balls ensure automated sanitization, reducing downtime.
Continuous Production Capability: Mobile tank design enables parallel preparation and encapsulation workflows.
Energy-Efficient Operation: Precise temperature control minimizes thermal loss during vacuum processing.

Hydraulic lifting, the tank cover and stirring can be lifted, which is convenient for cleaning and maintenance l
Equipped with guide rods, hydraulic lifting is more stable l
With a built-in vacuum system, it can be used independently l
Mobile design, can continuously prepare gelatin liquid l
Equipped with CIP cleaning balls l
Can be used for the preparation of both animal gelatin and animal free vegetable starch gel lAdopts PLC control, with friendly human-machine interface

JLRJ One Pot Gelatin Melting System
Capacity Available	200L/300L/400L/500L
Mixer Style	Frame Mixer
Mixing Speed	22~44rpm(VFD control)
Inner Tank Temperature	20~85C
Heating Jacket Temperature	20~100C
inner Tank Pressure	-0.09~0.08Mpa
Defoaming Method	Automatic (with bubble sensor)
Up/Down Type	Electric Hydraulic Lifting
Material	316/304